烟草包装机械过程控制新特点分析

GUOCHENGKONGZHIXITONGJISHUSHIJICHENGJIANCEJISHU、KONGZHIJISHU、JISUANJIJISHUHEQITAXINXIJISHU，TONGGUODUISHENGCHANGUOCHENGJINXINGZAIXIANJIANCE、KONGZHI、YOUHUA，BAYUANCAILIAOZHUANBIANCHENGCHANPIN，BINGJINKENENGDEBAOZHENGANQUAN、TIGAOZHILIANG、JIANSHAOLANGFEIDENGMUDE DEZONGHEXINGJISHU。GUOCHENGKONGZHIXITONGDEYINGYONGSHIYOUBack-menGONGSIZAI20SHIJI40NIANDAITICHUDE，ZHIJINYIYOUJIN80NIANDELISHI。ZAIZHEI80NIANZHONG，SUIRANQICELIANGHEKONGZHIDEYUANLIBIANHUABUDA,DANSHICELIANGZHUANGZHI、XINHAOZHUANHUANHEKONGZHIZHUANGZHIDEBIANHUASHIFENXIANZHU。SUIZHEJISUANJIJISHU、WANGLUOJISHUDEFAZHAN，YIJISANKONGZHIXITONG（DCS)HEXIANCHANGZONGXIANKONGZHIXITONG（FCS)WEIDAIBIAODEGUOCHENGKONGZHIZHENGZAIXIANGZHEWANGLUOHUA、ZHINENGHUA、JICHENGHUADEFANGXIANGFAZHAN。

KONGZHIXITONGDEKAIFANGTONGYANGJINGLILEHENZHANGDESHIJIAN，ZHEISHIYINWEIHENDUOKONGZHIXITONGDEKAIFASHANGZONGSHIXIWANGQITACHANGJIADECHANPINTONGYIDAOZIJIDECHANPINSHANG，YICIZAIRUANYINGJIANLINGYUZHUANQUGENGDUOLIRUN。ZHIZHIOPCFUWUQIDECHUXIAN，WANQUANKAIFANGDEYIPCWEIYINGJIANDEKONGZHIQI、GONGYELIANJIERUANYINGJIANDECHUXIANSHIHULIANDEWENTIYOULEXIWANG，CONGERSHIXITONGFENGBIDEJUMIANBEIDAPO。

1YANCAOBAOZHUANGSHEBEIGUOCHENGKONGZHIDEFAZHANZHILU

烟草包装机械的先进程度取决于其电控系统的处理速度和稳定程度，目前我国烟草生产企业的主力机型为生产能力400包/min的ZB45硬盒包装机组和ZB25软盒包装机组，其控制核心为MICROn系统，但是随着新工艺对高速度和高可靠性的要求，这两种机型的电控系统已不能满足时代的需求。

2006NIANWOGUOCHENGGONGYINRULEGDGONGSIDEXC/ C600/PACK-OWJIZUJISHU，QIGUOCHANHUAJIXINGWEIZB47BAOZHUANGJIZU，QIDALIANGCAIYONGSIFUKONGZHIJISHU，JIANHUALEJIXIEJIGOUTIGAOLESHEBEIXINGNENGQIZUIGAOSHENGCHANSUDUKEDA550BAO/min,KONGZHIXITONGYUProfibusHEProfinetZONGXIANJISHUPEIHESHIYONG，SHIRENJIJIEMIANGENGJIAZHINENG，GENGJIAJUXIAO。

2009NIAN9YUEWOGUOYINRUDEGUOF0CKEGONGSIDEFC800JISHU,2012NIAN6YUESHENGCHANCHUDIYIZUZB48BAOZHUANGJIZU，GAIJIZUYOUYB48XINGYINGHEBAOZHUANGJI,YF64XINGHEBAOCHUCUNZHUANGZHI，YF711SHANGBIAOZHIDUIDUOSHUSONGZHUANGZHI，YB518XINGHEWAITOUMINGZHIBAOZHUANGJI，YB618XINGYINGTIAOJITIAOWAITOUMINGZHIBAOZHUANGJIWUBUFENZUCHENG，ZHENGGEJIZUGONGBAOKUO568GEJIANCEDIAN、146GEZHIXINGJIGOUJI48GEDIANJI，QISHEJISHENGCHANNENGLI800BAO/min。GAIJIZUDEYINGHEBAOZHUANGJIHEHEWAITOUMINGZHIBAOZHUANGJICAIYONGSHUANGTONGDAOSHEJI，ZHEIZAIBAOZHENGGAOXIAOLVDETONGSHISHIJIXIEBUJIANDEYUNXINGSUDUJIANGDIYIBAN，YICIBAOZHENGJIQIYUNXINGWENDING。GAIJIZUZAI2014NIAN2YUEYI 88.75%DEYOUXIAOZUOYELVTONGGUOJINANJUANYANCHANGDESHEBEIYANSHOU。JIZUWENDINGYUNXINGDEGUANJIANZAIYUYIDEGUOBECK-H0FFDEWEIHEXINDEQIANRUSHIGONGKONGJIJISHU。GAIJISHUDEKONGZHIJINGDUGAO、YIYUWEIHUGUANLI、CHULISUDUGENGKUAI，QIZUIXIAODEYUNXINGZHOUQIJINWEI50#,ZHEIGECHULISUDUTIGAOLEXITONGDEWENDINGXING。ZHIDEYITIDESHIZHEIZHONGKAIFANGSHIDEZIDONGHUAXITONGJIEGOUKEYISHIHENDUODISANFANGDEJIANCEZHUANGZHIHENHAODIYUZHUKONGXITONGRONGHE，YOUXIAOJIEJUELEYINYIWANGDEWAIGUAJIANCEZHUANGZHIZAOCHENGDESHENGCHANSHUJUBULIYUTONGJI，WEIXIUBUFANGBIANDEWENTI。

RUTONGZB48BAOZHUANGJIZUYIYANG，CAIYONGIPCJISHUSHIMUQIANGUONEIWAIYANJISHENGCHANCHANGJIASHENGCHANZHIZAOCHAOGAOSUYANCAOBAOZHUANGJIXIESHIDEYIDAQUSHI。ZHEIZHUYAOSHIYINWEIIPCXITONGPINGTAIGENGJIAKAIFANG、CHULISUDUGENGKUAI，NENGGOUMANZUGAOSUDUGAOWENDINGXINGKETUOZHANDEYAOQIU，ERZHEIXIEDOUSHIYUANYOUKONGZHIXITONGSUOBUNENGDABUDAODE。

2 ZB48BAOZHUANGJIZUGUOCHENGKONGZHITEDIAN

ZB48BAOZHUANGJIZUDIANQIKONGZHIXITONGDEKONGZHIQIHEZONG XIANXITONGZHUYAOSHIYONGLEDEGUOBECKH0FF ( BECK-H0FF)GONGSIDECHANPIN，TONGSHIQUDONGXITONGCAIYONGLEDEGUO Lenze (LUNCI）HEDanibss (DANFOSI）BIANPINQI,SIFUKONGZHIXITONGCAIYONGDESHIDEGUOElauGONGSIDECHANPIN。

ZB48BAOZHUANGJIZUDIANQIXITONGYUNYONGDESHIBECK-H0FFKONGZHIXITONG，TASHIJIYUPCKONGZHIJISHUDEKAIFANGSHIZIDONGHUAXITONG,PCKONGZHIXITONGCHULISUDUKUAI、JINGDUGAO、ZHENGHEPLC、YUNDONGKONGZHI、HMI(RENJIJIEMIAN）YUYITI，CONGER SHIXIANDUISHEBEIFUZADIANKONGXITONGDEJIZHONGKONGZHI。ZHEIBUFENSHIJIZUDIANQIDEHEXIN，JIANGGEGECHUANGANQICHUANLAIDEXINXIJIZHONGCHUCUNBINGJINXINGCHULI，RANHOUANZHAOYIDINGDECHENGXUDUIZHIXINGJIGOUFACHUZHILING。JIZUZHONGKONGZHIJIXINXICHULIDEYINGJIANPEIZHIJIAOGAO，XINGNENGWENDING，TONGSHIZAIKONGZHIXITONGZHONGPR0FIBUSZONGXIAN、SERC0SZONGXIANYIJITCP/ IPXIEYIDENGDUOZHONGTONGXUNXIEYIJIEHEYINGYONG，IPCRENJIJIEMIANJIANJIEMINGLE，GONGNENGQIANGDA，CONGDANCANSHUXIANSHIDAODUOCANSHU、DUOJIKONGZHI，CAOZUOXITONGGENGSHIYINGSHUJUSHOUJIHESHUJUGUANLI。

BECKH0FFGONGSIJIYUPCKONGZHIJISHUDEKAIFANGSHIZIDONGHUAXITONGYOUGONGKONGJI、BIAOZHUNDECAOZUOXITONG、SHISHIKONGZHIRUANJIANTwinCAT、XIANCHANGZONGXIANI/O 4GEBUFENZUCHENG,ZB48BAOZHUANGJIZUPEIZHIDUOGEKONGZHIQIMANZUDUOCENGPEITAO，SHIYIGEJIAODAGUIMO，JIAOWANSHANDEKONGZHIXITONG,ZUCHENGBUTONGKONGZHIFANGSHIDEYIGEXITONG，BINGNENGMANZUKAIFADETONGXINWANGLUO。DIANKONGXITONGDERENJIJIEMIANXITONGZEJIYUVisual Stu-dioKAIFA,SHIWEIRUANKAIFADELIUXINGDEWindowsPINGTAIYINGYONGCHENGXUKAIFAHUANJING。

GAIKONGZHIXITONGCHONGFENFAHUIJISUANJIQIANGDADEJISUAN、LUOJIPANDUANYUJIYIDENGXINXIJIAGONGCHULI，QIHEXINSHITwin-CATKONGZHICHENGXU，KONGZHIRUANJIANTwincatCAIYONGGUOJIBIAOZHUNYUYANIEC61131DEBIANCHENGTIXIJIEGOU，KEYIJICHENGPLC、HIM、NC I、CNCDENGZHUDUOGONGNENGZUKUAIYUYITI，ZHEIZHONGTI XIJIEGOUSHIDEQIYOUZUGOUDESHIYINGNENGLIBINGKEJICHENGZHUDUODISANFANGDECHANPINYUQIZHONG。TwmCATRUANJIANSHIDULIYU WindowsXITONGQIEBINGLIEYUNXINGYUTONGYIGECPUDERUAN PLC,JISHIWindowsXITONGFASHENGSIJIDENGYIWAIQINGKUANGSHI，TwincatRENGNENGZHENGCHANGYUNXING，BUHUIYINGXIANGDAOJIZUDEZHENGCHANGYUN ZHUAN。CAIYONGPLCXUNHUANSAOMIAOSHIDEZHIXINGFANGSHI。DADAOYUXIANKONGZHISUANFADEJISUANHEDANGQIANLIANGDEKONGZHI；GENJUJISUANDEDAOKONGZHILIANG，JINGXIANCHANGZONGXIANDUANZIMOKUAIZHUANHUANDENGKONGZHIZHIXINGJIGOU；HAIGENJUSHOUJIJIANCEDAODEBEIJIANCANSHUHEJIANCEZHUANGTAIJINXINGXITONGGUANLIJIANCE。ZHEIYANGTONGGUOXITONGCE、SUAN、KONG、GUANDEGUOCHENGBUDUANXUNHUANZHONGFUJINXING，ANCHENGXUJINXINGDONGTAIGONGZUO，BINGDUIBAOZHUANGGUOCHENGZHONGDEBEIKONGYUANFUCAILIAODECANSHUHESHEBEIZHUANGTAIJINXINGJIANKONG,SHIYICHANGZHUANGTAINENGJISHIBEIJIANCEBINGZUOCHUXUNSUCHULI。

ZAIZB48JIZUDIANKONGXITONGZHONGYOULIANGZHONGZONGXIANJIEGOU，FENBIESHIPR0FIBUSZONGXIANHESERC0SZONGXIAN。PR0FI-BUSKEYISHIXIANXIANCHANGSHEBEICENGZHIJIANDESHUJUTONGXINYUKONGZHI。ZAIZB48JIZUZHONGPR0FIBUSCHUANSHUSULVDA12M BOTELV，CAIYONGXIANXINGJIEGOULIANJIEXINGSHI，YUANZESHANGBUYUNXURENHEZHILU。SERC0SZONGXIANKEYIZUOWEISHUZISIFUHECHUANDONGXITONGZHIJIANDEZONGXIANJIEKOUHEXIEYI，BINGYICILAIWANCHENGJISUANJIHESHUZISIFUJIANDETONGXUN，ZAIZB48JIZUDIANKONGXITONGZHONGTACAIYONGGUANGXIANLIANJIEDEXINGSHIJINXINGSHUJUCHUANSHU，GOUCHENGHUANXINGJIEGOU。

BECKH0FFDEZONGXIANDUANZIXITONGKEYITONGGUOZONGXIANOUHEQIBK3150LAILIANJIEBUTONGLEIXINGDESHURU/SHUCHUDUANZIMOKUAILAIZUJIANYIGEZIZHAN。ZONGXIANDUANZIXITONGDAITIYIWANGCHENGPAIDEPUTONGDUANZIXINGSHI,JUYOUJIEGOUJINCOU、JIANSHAOJIEXIANDETEDIAN。BINGQIEZONGXIANOUHEQIHAIYOUYIGETEDIANJIUSHITASHISHIJIANCEMEIGEXIAGUADEDUANZIMOKUAIDEZHUANGTAI，RUGUOQIZHONGMOUGEFASHENGGUZHANG，JIUHUIMASHANGXIANSHICHUGUZHANGDELEIXINGHEGUZHANGWEIZHI，ZHEIJIUJIWEIXIUTIGONGLEBIANLI。XIANCHANGZONGXIANDUANZIMOKUAI, KONGZHIDUIXIANGHECELIANGYUANJIANGONGTONGGOUCHENGLEZB48JIZUDIANKONGXITONGDEWAIWEISHENGCHANGUOCHENG。KONGZHIDUIXIANGBAOKUOGEZHONGDIANDONGJI、ZHIXINGDANYUAN、SHENGCHANGUOCHENGQUDONGDANYUANDENG。CELIANGYUANJIANANBEIKONGCANSHURUSUDU、WENDU、WEIZHI、YALIDENGWULILIANGZHUANHUANWEIYIDINGXINGSHIDEDIANXINHAO。FANKUISONGJIXIANCHANGZONGXIANDEMOUYIGEDUANZIMOKUAIYIGOUCHENGZHENGGEKONGZHIXITONGJIAGOU。

3JIESHUYU

CAIYONGJIYUPCKONGZHIJISHUDEKAIFANGSHIZIDONGHUAXITONGJIANGZHUJIANCHENGWEIYANCAOBAOZHUANGJIXIEDIANKONGXITONGDEZHULIU，YINWEIZHEIYIQUSHIFUHEYANCAOBAOZHUANGJIXIEGAOSUDU、GAOZHILIANG、GAOKEKAOXINGDEYAOQIU，JINHOUYANCAOBAOZHUANGJIXIEXIANGZHEZHINENGHUA、RENXINGHUAHEROUXINGHUADENGGENGJIAGUANGKUODELINGYUFAZHAN。